Sunday, November 29, 2009
I just finished the paper shade. It doesn't look too bad. Some oopsies here and there. I'll see if I can't get some of my more crafty friends to help me out in the shade department. I made a video of the lamp in action. I used some of my software expertise to create an Red, Green, Blue, L.E.D. circuit and write some software that makes the colors randomly change. A video example is below.
Here's the finished piece, shellaced and oiled. I usually screw up a piece when I finish it, but this one turned out ok. I used a 1lb cut of shellac as a sealer, and did a fine sanding with 400 grit. As soon as the shellac went on the walnut really popped. Once the shellac coat was sanded, I applied a coat of Danish Oil. The walnut really came alive. I followed the Danish Oil directions from a Fine Woodworking article, wiping off the excess that seeped out. I ran out of time and had to let it set for a week. The next weekend I applied another coat, again following the Fine Woodworking article directions. This is the result of 1 coat of shellac as a sanding sealer, and 2 coats of Danish oil.
Now all that is left is to apply the shade. I'm not 100% sure how I'm going to do that yet. As of right now, my plan is to cut a piece of material to fit each of the "4 frames" and place the material in the frame without glue. If I have to use glue I will. Any ideas on what material to use or how to attach it would be appreciated.
As for the pictures, I'm no photographer. I do know that over a distance parallel lines will look somewhat curved because of the curvature of a camera lense. So, the curve effect in the full length picture is an optical illusion. Another optical illusion is the bottom stretchers. The angle in the picture is just weird. If there are any other mistakes in the piece, those are optical illusions as well :).
To ad rigidity to the lamp, I decided to have a half-lapped cross piece holding the stretchers together. This was my first half lap attempt, and it came out pretty good. There was a mild gap in it, but only on one side. The joint was still tight, and somewhat square. I ddin't go for looks when putting the cross piece into the lamp, which is obvious. This part will be covered up by the shade, so I didn't spend a lot of time on it. In hindsight, I wish I had. That, and the wifey's comment "I doesn't matter if it's not seen, it's called craftsmanship". She's right. I should have spent the extra time.
I didn't take pictures of the milling process. I basically had a couple of pieces of walnut that were 3" x 7/8" x 6'. For assembly, I thought about using mortise and tenon joints. I decided that would have been a lot of extra work for a simple project, so I decided to go with dowel joints. In hindsight, I should have done mortise and tenon. I think it would have been more sturdy, and I would have gotten much needed practice. I drilled out the holes for the dowels and used just a regular hardwood dowel from Home Depot. Assembly was fairly easy, and all went well. I did notice that without the extra support of the shelves along the lamp, it was very wobbly. I decided that the lower part of the lamp portion needed to be supported more...
While looking through a magazine, (Pottery Barn, Crate & Barrel, I really don't remember) I ran across a lamp that I thought was really cool. I needed a project kickstart my woodworking agian, and I had some scrap walnut from my workbench, so I thought I'd try to build this lamp. If you're interested in buying the lamp I found it online here. I wanted my lamp a little different. I decided to not have shelves on mine, and I made it a little smaller. Instead of the 10 1/4" square I made mine 8" square.