Friday, January 1, 2010
Table saw maintenance...
Spent an hour or so working on the table saw. When the garage flooded a few weeks ago I guess the humidity in the air caused the saw top to oxidize a little. There was a fine dusting of rust. So, I took some time and washed it down with mineral spirits and a scotch pad to get the rust off. Then I applied a nice coat of paste wax and buffed it out. Now the top is slick and ready to cut wood!
Sunday, December 27, 2009
Next project...
Looks like it's going to be a quilt rack for my sister in law. Right now, I'm going to try and make it out of poplar, and stain it with pecan stain. If the poplar does not work, then I'll switch to maple. I'm using a plan I found on Lowes' website. I've attached a pic of my Sketchup model. I'm going to give wedge tenons a shot.

Labels:
Gel stain,
poplar,
quilt rack,
sketchup,
wedge tenon
Sunday, December 13, 2009
Toy sleigh project...
Wifey informed me she wanted a sleigh for a Christmas play. "Nothing huge just a toy sleigh that can be pulled by a horse.". Did I mention it had to be pulled by a horse? Here's the quick 1.5 day sleigh I came up with. Fortunately, I didn't have to paint it. The kids in the play will paint it. No big write up on this one because I didn't document the build process or anything, but here are the pics. Did I mention it was horse drawn? I seriously have my doubts about whether this thing will hold up. Not pictured are the eye bolts used to hitch up the pulling harness.



Sunday, November 29, 2009
Paper shade...
I just finished the paper shade. It doesn't look too bad. Some oopsies here and there. I'll s
ee if I can't get some of my more crafty friends to help me out in the shade department. I made a video of the lamp in action. I used some of my software expertise to create an Red, Green, Blue, L.E.D. circuit and write some software that makes the colors randomly change. A video example is below.
Shellac and oiled...
Here's the finished piece, shellaced and oiled. I usually screw up a piece when I finish it, but this one turned out ok. I used a 1lb cut of shellac as a sealer, and did a fine sanding with 400 grit. As soon as the shellac went on the walnut really popped. Once the shellac coat was sanded, I applied a coat of Danish Oil. The walnut really came alive. I followed the Danish Oil directions from a Fine Woodworking
Now all that is left is to apply the shade. I'm not 100% sure how I'm going to do that yet. As of right now, my plan is to cut a piece of material to fit each of the "4 frames" and place the material in the frame without glue. If I have to use glue I will. Any ideas on what material to use or how to attach it would be appreciated.
As for the pictures, I'm no photographer. I do know that over a distance parallel lines will look somewhat curved because of the curvature of a camera lense. So, the curve effect in the full length picture is an optical illusion. Another optical illusion is the bottom stretchers. The angle in the picture is just weird. If there are any other mistakes in the piece, those are optical illusions as well :).
Half lapped support...
Milling and assembly...
I didn't take pictures of the milling process. I basically had a couple of pieces of waln


ut that were 3" x 7/8" x 6'. For assembly, I thought about using mortise and tenon joints. I decided that would have been a lot of extra work for a simple project, so I decided to go with dowel joints. In hindsight, I should have done mortise and tenon. I think it would have been more sturdy, and I would have gotten much needed practice. I drilled out the holes for the dowels and used just a regular hardwood dowel from Home Depot. Assembly was fairly easy, and all went well. I did notice that without the extra support of the shelves along the lamp, it was very wobbly. I decided that the lower part of the lamp portion needed to be supported more...
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